Silicone & PVC Labels for
High-Performance Gear
Designed to flex, last, and stay sharp — where fabric labels fail.
Used on hats, bags, sportswear, outdoor gear & tech accessories.
Are You Running Into These Issues?
Labels peel or curl after a few washes on hats or gear?
Traditional woven labels look cheap on athletic or outdoor products?
Logo needs more dimension, but embroidery feels too thick or stiff?
Small runs with multiple colorways aren't cost-effective with traditional methods?
Why Not Use Traditional Methods?
We're not here to trash other techniques — they're great for certain applications. But when it comes to performance gear, there are clear limitations.
This is where silicone & soft PVC labels make sense.
Silicone vs PVC: How to Choose
Choose Silicone If You Value:
Premium feel with maximum durability
- Ultra-soft, flexible touch
- High-end / technical aesthetic
- Resistance to high temps & UV exposure
- Best for outdoor & performance applications
- Premium pricing tier
Choose PVC If You Value:
Bold branding with cost efficiency
- Strong 3D relief & visual impact
- Cost-effective for larger runs
- Vibrant color options
- Great for streetwear & sports gear
- Mid-range pricing tier
Real Applications, Real Products
Headwear
Performance Caps & Snapbacks
Bags & Packs
Backpacks & Duffel Bags
Sportswear
Athletic Apparel & Jerseys
Outdoor Gear
Jackets & Technical Wear
How Brands Are Making the Switch
US Streetwear Brand
Switched from woven labels to soft PVC on their snapback collection after customer feedback about stiff embroidery. Result: Better comfort ratings and significantly fewer returns related to label irritation.
(Details shared upon request)
Outdoor Gear Company
Needed labels that could withstand extreme weather conditions on their technical backpacks. Chose silicone labels for UV resistance and flexibility. Labels maintained integrity even after 18 months of daily outdoor use.
(Details shared upon request)
Athletic Apparel Brand
Moved from heat transfer to PVC labels on their performance caps when they noticed cracking after repeated washing. PVC provided the 3D effect they wanted while maintaining wash durability.
(Details shared upon request)
Customization: What's Possible?
Colors & Matching
Pantone color matching available. We can create gradients and multi-tone effects. Full CMYK spectrum for complex designs.
Thickness & 3D Levels
From ultra-thin (0.5mm) to high-relief (5mm+). Multiple levels in a single label for dimensional branding.
Backing & Attachment
Sew-on backing, heat-seal adhesive, or direct molding. We'll recommend the best method based on your application.
Size & Tolerance
From micro labels (10mm) to large patches (150mm+). ±0.5mm tolerance on precision details.
Surface Finish
Matte, glossy, semi-gloss, or textured. Different finishes can be combined in one label.
Detail Limitations
Line thickness: minimum 0.3mm. Text: minimum 4pt for legibility. We'll optimize your design for molding if needed.
Helping You Avoid Common Mistakes
When NOT to Use Silicone or PVC:
- Internal garment labels (comfort woven is better)
- Extremely high-heat environments beyond specs (industrial)
- When you need a traditional fabric aesthetic
3 Design Issues We Catch Before Production:
- Text too small to mold clearly (we'll suggest alternatives)
- Color combinations that won't pop on your base material
- Detail that's too intricate for the chosen thickness level
How We Help During Sampling:
- Test attachment method on your actual material
- Verify color match under different lighting
- Adjust dimensions for optimal visual impact
Sample to Production: The Process
Design Review
We check your artwork and suggest optimizations for molding
Mold Creation
Custom mold produced and confirmed with you
Sample Approval
Physical sample sent for your testing and approval
Mass Production
Full production run begins after your green light
QC & Delivery
Quality inspection and careful packaging for shipment
Typical timeline depends on design complexity. We'll give you a realistic estimate after reviewing your artwork.
Common Questions
Ready to Upgrade Your Branding?
Whether you need a quote or just want feedback on your design's feasibility — we're here to help.